Transparent Production Planning with the INDUTRAX PRODUCTTRACKER

The INDUTRAX PRODUCTTRACKER automatically tracks the movements, times, and dwell times of orders, semi-finished parts, and material flows across locations and processes — in real time, automatically, and with full traceability. This is exactly where the INDUTRAX PRODUCTTRACKER comes in: as the digital foundation for transparent, data-driven production planning and finely tuned material flow control.

Control Instead of Chaos:
When Material Flows Become Visible

In many companies, production processes are still largely carried out “by feel.” Materials move through the production halls, and orders disappear into a black hole once they’re handed off from planning to production — which leaves us with the following questions:

Where is each type of material right now? Where is a specific order, and what is its status? How is the process progressing?

Without complete transparency, uncertainties arise that directly impact efficiency, costs, and delivery dates. In addition, traditional planning tools often only map out part of the process. Instead of a comprehensive view of orders, work-in-progress, and material flows, there are isolated, siloed solutions. The result: Bottlenecks often don’t become apparent until they’re already affecting lead times, inventory levels, or the supply chain.

A lack of transparency in the material flow is not a minor issue — it is one of the most common causes of delays, scrap, and planning errors in manufacturing. We encounter these four problem areas time and again in practice:

No real-time overview

Work in progress inventory is not visible in real time. Production managers only find out about bottlenecks once they have already become costly — not when they first arise.

History records are missing

Material flow histories are not systematically recorded. CIP and Lean are based on assumptions rather than data — which severely limits their effectiveness.

Errors Detected Too Late

Deviations in the process or quality do not become apparent until the next shift — leading to problems such as scrap, rework, and customer complaints.

Planning Without Facts

PPS and ERP systems provide target states. What actually happens — waiting times, bottlenecks, unplanned delays — remains hidden from view.

INDUTRAX PRODUCTTRACKER:
Real-time transparency for Shop Floor control

The INDUTRAX PRODUCTTRACKER provides exactly this level of visibility: It automatically tracks the movements, times, and dwell times of orders, semi-finished parts, and material flows — across locations and processes, seamlessly and without any manual effort. The result is not just another data source that needs to be maintained — but a dynamic foundation for data-driven control.

PRODUCTTRACKER is not production planning software — it is the data-providing layer that connects your existing PPS and ERP systems to reality. It captures what is actually happening and makes this information available automatically, in a structured and analyzable format.

Real-Time Transparency as the Key to Production Planning

PRODUCTTRACKER is an industrial application for tracking orders, material flows, and semi-finished parts — with automatic history tracking, real-time visualization, and proactive bottleneck detection. It connects the physical Shop Floor with your digital planning environment.

  • WIP Tracking: Track work in progress inventory in real time – Boost efficiency, ensure traceability
  • Real-time location tracking of orders, semi-finished parts, components, and finished parts
  • Automatic bottleneck alerts for delays, unplanned dwellings, and deviations
  • Complete, validated material flow histories as the basis for continuous improvement and lean management
  • Mapping of Product Hierarchies, Order Lots, and Process Steps
  • Inspection, approval, and lockout processes made visible and controllable via e-label Seamless integration with SAP, MES, or existing ERP systems

Please also read our blog post:

Flying Blind in Manufacturing — and How to Stop It

Where the PRODUCTTRACKER Makes a Real Difference

From contract manufacturing to high-variety series production — PRODUCTTRACKER adapts to your process landscape and adds value wherever material flows need to be transparent.

What Sets PRODUCTTRACKER Apart

Designed for the realities of industrial environments—robust, configurable, and ready for productive use without a lengthy implementation process.

Real-Time Visualization & Search
Object locations on customizable maps, Google-style search, and pick-to-light support—all information is immediately accessible.
Smart Geofencing & Event Engine
Automatic zone change detection, triggering of events via a no-code/low-code editor—configurable without any programming.
Validated Transaction Histories
Locate assets immediately using a simple text search or visual pick-to-light function - minimal training effort for your team.
Product Hierarchies & Order Batches
Mapping complex bills of materials, production stages, and lot sizes—PRODUCTTRACKER thinks in terms of your production logic.
Multi-technology location tracking
GPS, BLE, UWB, Wi-Fi, RFID, and LiDAR operating in parallel—plus cost-effective indirect location tracking and AI-based recognition as optional features.
Standard Interfaces & SAP
REST API, MQTT, database and file import for seamless integration with ERP, MES, and PPS—optionally including SAP and SSO.

What Decision-Makers Gain, Specifically

FAQ - Frequently asked questions

What is production planning and control?
Production planning and control encompasses all measures related to planning, organizing, and monitoring production—including resources, capacities, and deadlines. PRODUCTTRACKER adds a real-time dimension to traditional production planning and control (PPS) systems: What is actually happening on the Shop Floor?
What sets PRODUCTTRACKER apart from traditional PPS software?
PPS systems are planning-oriented and represent target states. PRODUCTTRACKER provides real-time data: automatically recorded movement data, dwell times, and proactive bottleneck alerts. It does not replace PPS—it connects it to reality and makes planning decisions more informed.
What are the benefits of real-time data in manufacturing?
Real-time data enables an immediate response to bottlenecks and deviations before costs are incurred. Production managers can see where orders are stuck, how long wait times are, and where processes are deviating—and can take targeted action instead of reacting after the fact.
What types of companies is PRODUCTTRACKER suitable for?
The solution is designed for manufacturing companies that want to make their material flow, order management, and production planning more transparent and data-driven—from single-part to mass production, in the automotive, mechanical engineering, medical technology, electronics, and other industries.
How quickly can PRODUCTTRACKER be put into operation?
Thanks to standardized interfaces (REST API, MQTT, SAP connector) and a low-code logic editor, PRODUCTTRACKER is typically up and running within a few weeks—without downtime and without complex IT projects.
Which tracking technologies are supported?
GPS, BLE, UWB, Wi-Fi, RFID, and LiDAR operating in parallel—including cost-effective indirect location tracking and an optional AI-based recognizer for automatic detection of pick-up and drop-off operations.

Request a demo now

Would you like to know how our customized solutions and digital tools — such as the INDUTRAX PRODUCTTRACKER — can help you increase transparency, optimize material flow, and minimize sources of error? I’d be happy to advise you and show you how we can take your manufacturing to the next level.

Simply fill out the contact form and I will get back to you as soon as possible.

Peter Portner

Segment Manager

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